Unifarco Factory Tour

An exclusive living experience to appreciate in the field the Lean&Digital model implemented in the production area - manufacturing and packaging - in an Italian excellence in continuous growth thanks to an innovative approach with a focus on products, processes and customer experience.

The protagonists of Unifarco Lugi Rampino - HR Director, Roberto Chiesura - Industrial Maintenance and Lean Improvement Manager e Mauro Rippa - Internal Production Manager with Umberto Mirani - Senior Partner and Principal Digital Bonfiglioli Consulting, Will share:

• how to decline and apply Lean methodologies to create robust and reliable industrial processes through the involvement and focus of all resources,
• How to achieve operational efficiency in processes resulting in a positive impact on Environmental Sustainability,
• How to digitize manufacturing (batch production) and primary and secondary packaging processes.

The Lean&Digital tools That will be appreciated in the field:

• Workplace Organization: how to make workstations and finished product warehouses functional, ergonomic, and efficient
• Standard Work: as an enhancing and qualifying element of one's job description
• Lean Setup: how to set up fast and effective production changes without more time-consuming fine-tuning
• Collect&Analyze: how to capture real-time production master data automatically send progress states to enterprise legacy systems
• Digital Flash Meeting and PDCA: how to develop real-time KPIs (OEE and OPE indices) for performance measurement and timely management of shared improvement actions
• Green Lean&Digital: how to achieve concrete sustainability goals through production processes that ensure high quality and efficiency
• The new concept of "Benefit Society"

Main results

• Real-time, continuous tracking of all key process parameters and their deviations from defined standards to enable operators to take timely action
• Real-time acquisition, from sensors and PLCs, of key production data and their historicization
• Real-time processing of KPIs and charts usable during in-house and remote Digital Flash Meetings
• Receive and automatically send production progress reports to enterprise legacy systems without manual entry
• Paperless management of key production documents
• Increased OEE performance and productivity on the most critical machines: from 8 to 15%

Program