Production Planning

Master Scheduling and MRP

Production Planning

Master Scheduling and MRP

How to improve your company's productivity and efficiency: key steps

Production planning is a fundamental process for any company that wants to maximize its productivity and efficiency. An effective planning process can help reduce waste, improve customer service levels, and increase profitability.

Step 1: Analysis of the production logistics model

The first step in improving production planning is to analyze the company's production logistics model. This includes understanding the types of products that are produced, production times, and customer delivery requirements.

Step 2: Best practice training

Once the production logistics model is understood, it is important to train practitioners on best practices in planning. This includes understanding the basic principles of planning, the different tools and techniques available, and ways to use them effectively.

Step 3: Define master data

Master data are critical data for the proper functioning of any ERP system. To improve production planning, it is important to define, verify or collect master data, such as:

  • Material master data (e.g., lots, stocks, type of stock restoration mode, forecast consumption mode)
  • Work cycles and bills of materials
  • Work center master data
  • Supplier master data

Step 4: Definition of decoupling hinges

Decoupling hinges are points in the production process where demand can be managed independently of production capacity. Defining the correct decoupling hinges can help improve the flexibility and responsiveness of production.

Step 5: Demand Analysis

Demand analysis is a process for understanding the expected demand for a company's products or services. This information can be used to develop more accurate production plans.

Step 6: Define the activities for each actor

Once all the previous activities have been completed, it is important to define the activities for each actor involved in the planning process. This will help ensure that everyone is on the same page and that the process works efficiently.

What are the benefits of an effective planning process?

  • Optimization of production capacity
  • Better utilization of resources
  • Increased productivity
  • Optimization of stock levels
  • Service level improvement
  • Integration with other business processes
  • Centralization of information

Our team of experts specializes in implementing Production Planning. Contact us to transform your business and find out how we can help you achieve your business goals.