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«TPM Expert» Training package

Bringing plants to maximum operating efficiency by implementing Total Productive Maintenance approach. Training session details: OEE & Shop Floor Management, SMED approach, Autonomous Maintenance, Professional Maintenance.

OEE & Shop Floor Management
One-day training session to measure performaces on a real equipment and attack losses by implementing the Shop Floor Management method on a web-based platform.

Content

  • Introductive session about training goals, TPM approach and OEE metrics
  • Launch of separate runs to measure equipment losses and OEE metrics, supported both by traditional and paperless tools
  • Briefing following each run to deeply analyze OEE and TOP 5 losses and to reinforce team-working spirit
  • Training on Shop Floor Management and OEE metrics tools to attack TOP 5 losses, supported by digital technologies
  • Training on «5Ss Visible» tools and their implementation

 

SMED Method
One-day training session to reduce and streamline the setup, focusing on the standardization of activities and systematically attacking anomalies.

Content

  • Introductive session about training goals and SMED approach to reduce and simplify set-up times
  • Training session about Change Over Matrix: selection of the most representative change over
  • Launch of separate runs to change setups on a real equipment. Deviations will be detected and step by step eliminated
  • Briefing following each run to review losses, define new standards, systematically attack deviations and to reinforce team-working spirit
  • Training about SMED tools and techniques strictly linked to equipment performances

 

Autonomous Maintenance
One-day training session to implement the Autonomous Maintenance pillar on a real equipment, training participants on equipment’s cleaning, daily checking, lubrication, potential adjustments and detection of anomalies in order to improve equipment performances and increase its life span.

Content

  • Introductive session about training goals and  Autonomous Maintenance’s main principles
  • Launch of runs to manage the equipment
  • Attack losses due to equipment’s lack of standard basic conditions and following restoration and maintenance
  • Improving work environment in terms of equipment reliability by improving productivity and product quality
  • Defining operating standards based on Visual Management techniques and ensuring their daily implementation by means of a check list

 

Professional Maintenance
One-day training session to understand Professional Maintenance principles and learn to measure results, by developing the potential improvement hidden by breakdowns.

Content

  • Introductive session about training goals and  Professional Maintenance’s main principles
  • Launch of a production session to understand the keys phases in each intervention and their breakdown
  • Training about the top KPIs in maintenance and their meaning
  • Identification of down-times root causes
  • Understand the potentials in a correct data collection and analysis focused on equipment performance and following improvements
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